Services

Inspection

Approved Body for In Service Inspection of Pressure Equipment, Lifts, Hoisting Equip & Rail
Fire Protection, Explosion Protection, Electrical Inspection
  • Fire Protection: We provide expert technical advisory services to navigate fire safety regulations and enhance safety measures. 
  • Explosion Protection: We offer consulting on ATEX/NFPA and other regulatory topics, assess explosion hazards and workplace risk, and conduct inspections for safe processes. 
  • Electrical Inspection: DEKRA provides professional inspection services for electrical and building safety, including all aspects of electrical inspection.
Expediting of manufacturing & prefabrication

DEKRA Industrial offers vendor inspection and expediting services to ensure the quality of suppliers and safe manufacturing within project timeframes. We support worldwide projects in industries such as oil and gas, chemical and petrochemical, energy, pulp and paper, providing on-site examinations, vendor qualification assessments, and expediting services.

Supervision of welding & Construction.

DEKRA Industrial offers a range of services related to welding and construction supervision. These include:

  • Personal Certification: Ensuring welders are qualified.
  • Procedure Qualification: Accreditation for welding procedures.
  • Materials Engineering: Analysis and selection of materials.
  • Quality Assurance: Overseeing the quality of welding work.
  • Process Optimization: Improving welding processes.
Services

Destructive-Testing
(Lab Services)

Tensile Test, Impact Test, Bend Test, Hardness Test

Whether it is for your material characterization or weld testing needs, metals or other materials. DEKRA provides accredited testing to most relevant industry standards both ISO, ASTM and ASME.

  • Tensile testing of materials
  • Impact testing of materials
  • Bend testing of materials
  • Hardness testing of materials
  • Tensile testing of welds
  • Impact testing of welds
  • Bend testing of welds
  • Hardness testing of welds
  • Fracture testing of welds
  • Fatigue testing
  • Compression testing
  • Other mechanical testing of materials
Surface Roughness Test

Dekra Industrial offers Surface Roughness and Specific Dimensional Measurement services tailored to customer needs. They have a variety of tools for measurements on images and physical components, and skilled technicians are available to meet specific measurement or verification requirements.

Optical & Scanning electron microscope (SEM)
Material analysis
Failure Analysis
Asset Integrity Services
Services

Non Destructive Testing

Radiographic Inspection (Co60, Se75, Ir 192)

Dekra Industrial offers Radiographic Inspection services utilizing both X-rays and gamma rays. They have a variety of isotope sources available for different steel thicknesses:

  • Se75 Isotope: for steel 5 to 20mm
  • Ir192 Isotope: for steel 10 to 50mm
  • Co60 Isotope: for steel 25 to 200mm
Ultrasonic Inspection
Magnetic & Dye Penetrant Testing
Mobile Hardness Testing
Positive Material Analysis
Borescope Inspections
Concrete testing
Pressure testing

Third-Party Inspections of Pressure Equipment: DEKRA, as an internationally accredited organization, has unparalleled experience in inspection. We have a worldwide network of advanced testing facilities. Our engineers can carry out necessary third-party pressure equipment inspections as required by national or regional government regulations

Certification of Pressure Equipment: DEKRA provides notified body services related to pressure equipment. We help manufacturers fulfill mandatory assessment and inspection requirements within the directives for pressure equipment (PED), simple pressure vessels (SPVD), and transportable pressure equipment (TPED)

Services

Advanced & NDT Services

Phased Array Ultrasonic Testing (PAUT) & Micro PAUT

Phased Array Ultrasonic Testing (PAUT) is an advanced method of ultrasonic testing (UT) widely used for non-destructive testing (NDT) in various industrial sectors, including construction, pipelines, and power generation. This technique detects discontinuities such as cracks or flaws, allowing for the assessment of component quality12. Here are some key features of PAUT:

Real-time Imaging: PAUT provides real-time imaging through advanced software optimization and parallelization of the Total Focusing Method (TFM) algorithm. It allows for weld geometry inspection with B-scan, C-scan, and D-scan displays.

Anisotropic CFRP Material Inspection: PAUT compensates for velocity variations, making it suitable for inspecting anisotropic Carbon Fiber Reinforced Polymer (CFRP) materials.

Calibration of Inspection Sensitivity: PAUT ensures a uniform amplitude response throughout the region of interest, allowing for accurate sensitivity calibration.

Hybrid Phased Array/TFM Technique: This technique combines phased array and TFM for rapid inspection (100+ frames per second) using large arrays, especially for thick-section components.

Micro Phased Array: The micro phased array scanner holds two probes to inspect pipes with outer diameters ranging from 1 inch to 4 inches. Its slim design allows inspection in limited access areas where minimal clearance is required. Adjacent obstructions can be as close as 18 mm. This type of phased array can be used instead of radiography in tight-scheduled projects

Time of Flight Diffraction (TOFD)

Time of Flight Diffraction (TOFD) is a widely used non-destructive testing (NDT) method for detecting flaws in welds.

Principle of TOFD:

  • Unlike traditional ultrasonic testing (UT) methods that rely on the reflectivity of flaws, TOFD uses the diffracted sound waves originating from the flaw tips.
  • This means that TOFD can detect flaws irrespective of their type or orientation.
  • In a TOFD system, a pair of probes sits on opposite sides of a weld, allowing accurate flaw detection and sizing
Computerized Radiography

Computerized Radiography (CR):

  • CR is an advanced radiographic testing method used to inspect materials for defects. Instead of using traditional film, CR employs digital detectors to capture and store test images.
  • These digital detectors, in combination with specialized software, allow for efficient defect detection in welds, parent materials, and critical equipment.
  • CR is particularly useful for assessing potentially dangerous structures, pipelines, and industrial equipment.
  • DEKRA’s ART specialists utilize various types of digital detectors and x-ray tubes to perform CR effectively
Eddy Current Inspection
  1. Applications:
    • Surface Inspections: Eddy Current Testing is used to detect defects in the surface of materials. It can identify tight cracks and other flaws, making it highly sensitive.
    • Tubing Inspections: This method is also applied to inspect tubing, including both ferromagnetic and non-ferromagnetic materials. It can detect internal and external defects in tubes.
    • Sorting Materials: Eddy Current Testing helps sort materials based on their alloy and hardness.
IRIS Inspection

IRIS Certification® (ISO/TS 22163):

  • The IRIS Certification® scheme is designed for the railway industry and comprises the ISO/TS 22163:2017 standard along with the IRIS Certification® Conformity assessment:2020.
  • ISO/TS 22163 adopts the structure of the ISO 9001:2015 quality management standard and extends it to include requirements specifically for the railway industry.
  • Companies in the rail vehicle industry, including infrastructure technology suppliers, can benefit from this certification.
  • The focus is on processes rather than procedures, emphasizing risk-based thinking and continuous improvement.
  • Key performance indicators (KPIs) are monitored and evaluated regularly to ensure process and organizational enhancement.
Infrared Thermography
  • Infrared thermography involves obtaining an image of the heat distribution over the surface of a test object.
  • It works by capturing thermal energy emitted from the object and converting it to apparent temperature.
  • The result is displayed as an infrared image.
  • Importantly, infrared thermography allows you to capture these thermal images without making direct contact with the equipment
Corrosion Under Pipe Support Inspection (CUPS)
  • CUPS refers to Corrosion Under Pipe Supports. It occurs when corrosion develops at the interface between a pipe and its support structure.
  • The two most common types of pipe supports associated with CUPS are saddle clamps and beam supports.
  • These supports create conditions conducive to corrosion due to:
    • Crevice formation: Small gaps or crevices between the pipe and support.
    • Water trapping: Water gets trapped in these crevices, leading to prolonged contact with the pipe surface.
    • Restricted access: Maintenance and inspection become challenging due to limited access at the support locations
Electro Magnetic Acoustic Testing (EMAT) – FST Gauge
  • EMAT induces ultrasonic waves into the test object using two interacting magnetic fields.
  • Unlike conventional ultrasonic testing, which relies on direct contact between the transducer and the material, EMAT generates sound waves without physical coupling.
  • The interaction of magnetic fields creates mechanical vibrations in the material, producing ultrasonic waves that propagate through it.
Services

Advanced & NDT Services (Continued)

Metallographic services
  • This process uses standardized test methods to reveal and determine visual characteristics of a material at both the macro- and micro-scale.
  • A dedicated expert can draw conclusions about the current state of a material and assess its remaining lifetime.
  • Metallurgical examinations can be performed on-site by replicating the surface of interest for later metallographic studies in the laboratory.
Valto360° (Accurate data location mapping)
  1. Digital Twins: Sites are displayed within the system as digital twins in either 360° or 3D environments. This allows users to virtually navigate and explore industrial facilities.
  2. Hierarchical Navigation: VALTO360° enables hierarchical navigation on 2D maps, where the endpoint is a digital twin. For example, you can navigate from a country (2D) to a region (2D), city (2D), or individual facility (360°/3D).
  3. Modular Architecture: The tool is based on a highly versatile modular architecture. Data can be transferred into the application, and data generated within it can be saved in your own systems. Integrations are carried out via the API (Application Programming Interface).
Acoustic Emission Pressure Vessel Testing
  • Acoustic emission refers to the release of stress waves (acoustic signals) from materials when they undergo deformation or damage.
  • In pressure vessels, AE testing detects and analyzes these acoustic signals to identify defects, cracks, leaks, and other anomalies.
  • It provides real-time monitoring during operation, making it suitable for periodic inspections.
Services

Tank Inspection Services

Tank Floor Inspection

Tank Floor MFL scanning is a non-destructive examination method which uses a magnetic field to detect corrosion and pitting in carbon steel.  A powerful magnet is scanned close to the surface to ‘saturate’ the steel with the magnetic field. 
Remote access UT crawler designed to present A and B-scan imaging on above ground Ferro-magnetic structures, such as storage tanks, limiting the need for costly scaffolding or rope access associated with UT wall thickness gauging.

Tank Wall Crawler Inspection
  • MFL (Magnetic Flux Leakage) scanning is a non-destructive examination method used to detect corrosion and pitting in carbon steel tank floors.
  • Here’s how it works:
    1. A powerful magnet is scanned close to the surface to “saturate” the steel with a magnetic field.
    2. The MFL sensor detects any magnetic flux leakage caused by defects (such as corrosion or pitting) in the steel.
    3. This method allows for fast inspection of large areas and yields reliable qualitative assessments of tank floors.
Ultrasonic Weld & Thickness Inspections

a Non-destructive testing method that uses ultrasound technology to detect material defects. Here’s how it works:

  1. Principle of Ultrasonic Testing:
    • UT is based on the propagation of sound waves in the component being tested.
    • It can detect subsurface, internal, and, in some cases, surface defects in different materials.
  2. Applications of Ultrasonic Testing:
    • Weld Seam Testing: UT is commonly used for weld inspection. It helps identify defects like cracks, slag, pores, planar discontinuities, and lack of fusion.
    • Sheet Metal Testing: UT can assess sheet metal thickness and detect irregularities.
    • Wall Thickness Measurement: UT measures the thickness of walls or components.
    • Large-Volume Forgings or Casings: UT is useful for testing large forgings or casings.
Vacuum Testing
  1. Vacuum Box Testing:
    • Vacuum box testing is a method used to detect leaks in welds, joints, or other sealed areas.
    • It involves applying a vacuum to the surface and observing for any air bubbles or other indications of leaks.
QC – Welding Inspection Services

Welding inspection typically consists of a series of quality control checks carried out by welding inspectors.
Ensure welding processes to be used are approved and correct
Ensure materials and material handling is correct and according to code requirements
Check and review all joint configurations and preparation
Ensure correct welding procedure specifications were used and any indicate any limitations
Check qualifications of welders to be used and any of qualification limitations
Ensure heat treatment is done correctly (pre-heat or postweld), if any
Ensure nondestructive examination (NDE), is doen to code requirements
Finalize and review data packs for clients

Corrosion protection services

ROPE ACCESS
Abrasive Blasting and application of Corrosion Protective Coatings
Ultra High-Pressure Waterjet Blasting (2800 bar) and application of Corrosion Protective Coatings
Industrial Rope Access
Eliminating Conventional Scaffolding and utilizing Rope Access to execute the sow.